Glow-worm Compact 80E Instrukcja Użytkownika

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221742D.11.00
Hepworth Heating Ltd.,
Nottingham Road, Belper, Derbyshire. DE56 1JT
General/Sales enquiries:
Tel: (01773) 824141 Fax: (01773) 820569
One Contact Local Service
Customer Services:
Tel: (01773) 828100
Fax: (01773) 828070
Instructions for Use
Installation and Servicing
To be left with the user
This is a Cat I
2H
Appliance
7086
Fanned Flue Combination Boiler
G.C. No. 47 047 07A
COMPACT 80e
All replacement parts
All labour charges
All call-out charges
Guarantee Registration
REGISTER YOUR GLOW-WORM APPLIANCE
FOR 1ST YEAR GUARANTEE PROTECTION
CALL 0208 247 9857
Thank you for installing a new Glow-worm appliance in your home.
Glow-worm appliances' are manufactured to the very highest standard so we are pleased
to offer our customers' a Comprehensive First Year Guarantee.
In the centre pages are to be found your Guarantee Registration Card, which we recommend you complete and
return as soon as possible.
If this card is missing you can obtain a copy or record your registration by telephoning the Heatcall Customer
Service number 01773 828100.
Our Guarantee gives you peace of mind plus valuable protection against breakdown by covering the cost of:
The instructions consist of three parts, User, Installation and Servicing Instructions, which include the Guarantee Registration Card.
The instructions are an integral part of the appliance and must, to comply with the current issue of the Gas Safety (Installation and Use)
Regulations, be handed to the user on completion of the installation.
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Podsumowanie treści

Strona 1 - COMPACT 80e

221742D.11.00Hepworth Heating Ltd.,Nottingham Road, Belper, Derbyshire. DE56 1JTGeneral/Sales enquiries:Tel: (01773) 824141 Fax: (01773) 820569One Co

Strona 2 - Important Information

10221742D3 Flue and VentilationAAFGEAGGGB,CB,CFFKKKCGLLUNDER CAR PORT etc.H,IJDFKMINIMUMSPACING2816Diagram 3.1MINIMUM SITING DIMENSIONS FORFANNED FLUE

Strona 3 - Instructions for Use

11221742D4.1 General NotesThe boiler is intended for use in a sealed system only.4.2 Safety ValveThe safety valve is an integral part of the boiler.It

Strona 4 - Instructions for Use

12221742DBOILERDOMESTICWATERHOTCOLD SUPPLYFILLINGPOINTOPTIONAL FILLINGKIT AVAILABLENo. 457120DRAINPOINT’A’FLOWCONTROLVALVEHEATINGCIRCUITRETURNADDITION

Strona 5

13221742DDiagram 6.16956GASSERVICECOCKHOTWATEROUTCOLDWATERSUPPLYINHEATINGFLOWHEATINGRETURNLEVERS (OPEN)COLD WATERSUPPLY IN/OUTSLOT (OPEN)GAS SERVICECO

Strona 6

14221742D7 Flue PreparationDiagram 7.175107639TOP OUTLET/REAR FLUETOP OUTLET/SIDE FLUE15mmVIEW ’B’VIEW ’B’15mmSTD./EXTD. TOP OUTLET FLUE PACK & 1

Strona 7 - 1 General Data

15221742D7.1 Flue Position and LengthDetermine flue application, length and terminal position beforestarting, refer to diagram 7.1.Note: The Standard

Strona 8

16221742D8 Mounting the boiler7011Diagram 8.2COMBUSTIONCHAMBER PANELRETAININGLUG (4)6984Diagram 8.3AIRPRESSURETUBE (3)ELECTRICALCONNECTIONSRETAINING L

Strona 9 - 2 Boiler Position

17221742D8.2 Water and Gas ConnectionsLocate the boiler water pipes and gas supply pipe making surethe washers are retained in the tubing nuts onto th

Strona 10 - 3 Flue and Ventilation

18221742D7022Diagram 8.9UNION CONNECTIONDISCHARGEPIPE8 Mounting the boilerSAFETYVALVEDISCHARGE8080Diagram 8.8FITTED TO HYDRO BLOCKSERVICECOCKS (4)GAS

Strona 11 - 4 Heating System

19221742D7308Diagram 8.11FANFLUEDUCTINGDiagram 8.10FLUECONNECTINGSLEEVEAIRDUCTFLUESPIGOTTAB (2)CUTOUT (2)8 Mounting the boiler7404Diagram 8.127307Diag

Strona 12 - 5 Domestic Hot Water System

2221742DTesting and CertificationThis boiler is tested and certificated for safety and performance. It is therefore important that no alteration is m

Strona 13 - 6.4 Safety Valve Discharge

20221742D9 Electrical Connections9.1 Supply Cable ConnectionCAUTION: To prevent an induced current from switching thecentral heating on, when not req

Strona 14 - 7 Flue Preparation

21221742D9 Electrical ConnectionsDiagram 9.37100JUNCTIONBOX3 AMPFUSELN230V~50HzPERMANENT MAINSSUPPLY230V~50HzROOM STAT.230V~50HzFROST STAT.TO BOILERRE

Strona 15

22221742DPlease ensure the “Benchmark” logbook is completed and leftwith the user.10.1 Filling Domestic Water CircuitCheck that the boiler is isolated

Strona 16 - 8 Mounting the boiler

23221742D10 Commissioning6989Diagram 10.17649BURNERPRESSURETEST POINTRemove the pressure gauge and tighten the test point screw.Test for gas soundnes

Strona 17

24221742D10 Commissioning7020Diagram 10.47021SIDEPANELSECURINGSCREW (2)OUTERCASEFRONTSECURINGNUT (2)SECURINGSCREW (2)Diagram 10.37235SECURING SCREWSCU

Strona 18

25221742D11.1 Servicing or Replacing PartsTo ensure the continued efficient and safe operation of theboiler it is recommended that it is checked and s

Strona 19

26221742DBURNERRETAININGBRACKETPull bracketforward toremoveSECURINGLIPRIGHT HAND SIDE OF BURNERLEFT HAND SIDE OF BURNERPull burnerforward toremoveBURN

Strona 20 - 9 Electrical Connections

27221742D12.6 Spark GapCheck that the spark and sensing gaps are as shown in diagram12.6.12.7 Operational ChecksLight the boiler, carry out operationa

Strona 21

28221742D13.2 Clock/TimerIf the clock has failed it can be bypassed by disconnecting theplug and reconnecting the link, see diagram 13.1.Gain access b

Strona 22 - 10 Commissioning

29221742D13 Fault FindingTO TEST FOR COMPONENT OPERATION / FAILUREPower to the appliance :- Test for 230V~ across live (brown) and earth (yellow and

Strona 23

3221742D0I121314151617181920212223241234567891011AUTORUNMTWThFSSuPDAY HR MINPRIIntroductionPlease read these instructions and follow them carefully fo

Strona 24

30221742DYESYESYESYESYESYESYESYESYESYESYESFGEDCBAYESYESYESYESYESNONONONONONONONONONOCheck appliance installation andthat it is mechanically correct. C

Strona 25 - 12 Servicing

31221742DCheck continuity of clock/timer harness, ensure an electrical supply is available at the clock,ensure that remote controls are calling for he

Strona 26

32221742D14.1 FanBefore starting refer to Section 11.Disconnect the two electrical connectors at the fan by pulling theboots not the wires, see diagra

Strona 27 - 13 Fault Finding

33221742DSAFETY VALVEWASHER7085Diagram 14.5UNIONNUTDiagram 14.6SECURINGSCREW (2)RETAININGBRACKET(2)PRESSUREGAUGE7026FACSIA14 Replacement of PartsRemov

Strona 28

34221742D14 Replacement of PartsDiagram 14.86982CONTROLBOARDSENSINGLEADSUPPORTPOSTS (4)Diagram 14.9SOCKETHEADCAPSCREW(8)GAS SUPPLYPIPE)GASCONTROLVALVE

Strona 29

35221742DDiagram 14.117815LOW WATERPRESSURESWITCHRETAININGCLIP14.13 Diverter SwitchBefore starting refer to Section 11.Isolate the boiler from the ele

Strona 30

36221742D14 Replacement of PartsTHERMISTORDOMESTICHOT WATERELECTRICALCONNECTORDiagram 14.14WATER INLETFILTER7027Diagram 14.156993aSECURING PIN'O&

Strona 31

37221742D14.20 Hydro Block Assembly Left hand side(see diagram 14.18)Before starting refer to Section 11.Remove the two screws securing the controls c

Strona 32 - 14 Replacement of Parts

38221742D14 Replacement of Parts14.24 Expansion VesselBefore starting refer to Section 11.Renewal of the expansion vessel requires the boiler to berem

Strona 33

39221742D14.25 Automatic Air VentBefore starting refer to Section 11.Remove the automatic air vent, see diagram 14.23.SLACKEN THE SMALL CAP ON THE AIR

Strona 34

4221742DTo Light the Boiler1. Check that all four isolating valves are open, the levers in linewith the valve body, see diagram 3.2. Open the contro

Strona 35

40221742D6980Diagram 14.27SECURINGSCREW (2)AIR PRESSURESWITCHELECTRICALCONNECTION (2)AIRPRESSURESWITCHTUBE (2)REDCLEAR14 Replacement of PartsFRONTINSU

Strona 36

41221742DDiagram 14.287005SECURINGSCREW (4)PLUG14 Replacement of PartsCLOCK/TIMERLNELECTRICALCONNECTION (4)14.30 Air Pressure SwitchBefore starting re

Strona 37

42221742DCONTROL BOARDROOM STATCLOCK TIMERMAINS SWITCHTHERMISTOR(CENTRALHEATING)N/ON/CCWATERPRESSURESWITCHAIR PRESSURESWITCHGAS VALVEDIVERTERSWITCHSEN

Strona 38

43221742D15 Spare PartsKey No Part No Description GC No15.1 Part IdentificationThe key number in diagram 15.1 and the first column of the listwill he

Strona 39

44221742DBecause of our constant endeavour for improvement, details may vary slightly from those shown in these instructions.Diagram 15.17007a15 Spare

Strona 40

5221742DDiagram 3GASSERVICECOCKHOTWATEROUTCOLDWATERSUPPLY INHEATINGFLOWHEATINGRETURNLEVER (OPEN)COLD WATERSUPPLY IN/OUTInstructions for UseSummer / Wi

Strona 41

6221742DInstructions for UseOther system pipework external to the boiler may require frostprotection.If the boiler is to be out of use for any long pe

Strona 42 - Diagram 14.29

7221742DABCDEFGHJKLMNP450 700 300 100 75 138 142 18 135 65 110 138 85 1031 General Data69421.1 InstallationMaterials and equipment should be fit for t

Strona 43 - 15 Spare Parts

8221742D1.7 Gas SupplyThe gas installation shall be in accordance with the rules in forcein the countries of destination.The supply from the governed

Strona 44

9221742D25 ABOVE THE TOP OF THE BOILER CASEOR THE FLUE ELBOW IF FITTED55450150To achieve minimum "Installation" clearance of 5mm.The side pa

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